Car seat headrest insertion and withdrawal force durability tester

1. Product Overview

The Car Seat Headrest Insertion and Withdrawal Force Durability Tester is a specialized testing system designed to evaluate the durability and performance of automotive seat headrests. It accurately measures the insertion and withdrawal forces, stroke, and speed of headrests, simulating real-world usage conditions. This system is widely used by automotive manufacturers, safety laboratories, and component suppliers to ensure headrest reliability, compliance with regulations, and long-term durability under repeated use.

2. Product Features

Accurately measures insertion and withdrawal forces of seat headrests according to design specifications.

Supports adjustable insertion and removal speed to simulate different real-world conditions.

Records and analyzes data including force, stroke, speed, and cycle count in real time for detailed evaluation.

Configurable cycle numbers allow testing for a predetermined number of insertions and removals.

Durable mechanical structure ensures stable performance during extended test cycles.

Equipped with safety features including overload protection and emergency stop functionality.

Complies with relevant electrical and mechanical safety standards for reliable operation.

3. Applicable Standards

GB 11550-2009 – Automobile seat headrest strength requirements and test methods.

This standard defines test methods and requirements for insertion and withdrawal durability, providing the basis for evaluating headrest performance.

4. Technical Parameters

5. Optional Accessories

Headrest mounting fixtures for different seat types

Adjustable insertion and withdrawal frame

High-precision force sensor module

Data acquisition and analysis software

Industrial computer system for test control and reporting

Protective covers and anti-vibration mounting base

6. Operation Method & Maintenance

Operation Method

Install the headrest on the tester fixture according to seat type.

Set insertion/removal speed, stroke, and cycle number through the control system.

Start the test; the system executes the insertion and withdrawal sequence automatically.

Monitor and record test data in real time; export results for analysis.

Maintenance

Regularly inspect mechanical components for wear or loosening.

Calibrate force and displacement sensors periodically.

Keep the electrical cabinet clean and dry.

Check all connectors and cables for secure attachment.

Update software and firmware as needed.

Ensure safety devices such as emergency stop buttons and overload protection are functional before operation.