Система очистки цилиндров из нержавеющей стали

Stainless Steel Industrial Cylinder Cleaning Line (Also Known as Cylinder Cleaning Production Line)

This automated production system specializes in cleaning three-dimensional mixing tanks, mobile cylinders, transfer cylinders, and circulation cylinders. The fully automated process integrates electric-hydraulic controls, high-pressure water jets (20-500 kg/cm²), and multi-axis brush systems to achieve 360° residue removal. Operator supervision is required for process monitoring and auxiliary operations during automated cleaning cycles.

Cleaning Station Configuration

1. Loading Position
2. 180° Flipping Mechanism
3. Internal Scraping & DMF Spraying Station
4. High-Pressure Internal/External Cleaning Module
5. Water Removal & Drying Section
6. Flip Positioning Station
7. Unloading Position

Automated Cleaning Workflow

1. Manual loading into position with open-end facing up (sensor activation)
2. 180° flipping transfer to transition conveyor via hydraulic flipper
3. DMF high-pressure cleaning cycle: Pump station pressurizes solvent (20-500 kg/cm²) → Rotating cleaner enters cylinder → Internal cleaning → Solvent returns to waste liquid collection system
4. Freshwater cleaning phase: Internal high-pressure rinse (35 MPa) + External 360° rotating spray cleaning
5. Drying process: Steam-heated airflow achieves 95% moisture removal rate
6. Intermediate positioning for process synchronization
7. Final 180° unloading flip via pneumatic clamping system
8. Manual consolidation of cleaned cylinders

Key Technical Features

1. DMF solvent recovery system with 92%+ reclamation efficiency
2. Multi-stage filtration (5μm particulate removal)
3. Explosion-proof PLC control cabinet (ATEX Zone 1 certified)
4. Thermal imaging system for temperature monitoring (30-80°C range)
5. Automatic pressure balance with ±0.5 bar tolerance